Tag Archives: manufacturing news

Boosting Factory Automation Productivity

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Boosting Factory Automation Productivity

In the factory automation space, productivity is much more than an imperative management concept; it is a scalable tool that drives employees and processes to be functioning at their best. In order to keep employees on track and enable goals to be met in the workplace, fine-tuning processes and running a ‘tight ship’ as far as time management is concerned is considered best practice.

As far as work is concerned, understanding where to start is the first, and often, most difficult step. Understand what may set your company back, whether it be a worn down motor (such as a FANUC CNC Motor) not performing up-to-par, or a poorly-maintained Servo Amp (such as a FANUC CNC Servo Amp).  Missing expectations due to a faulty machine is avoidable, as seen in this article focusing on Maintaining Automation Machine Tools.

To ensure your teams’ insights aren’t hindered, consider documenting priority-oriented processes such as customer service, client retention, and cutting operation costs, that way, more focus can be put toward improving workflow, coaching employees and pinpointing other areas that could be improved on. Take industry benchmarks into consideration; they can be used as a point of reference to determine if an area can be improved in, or if it’s already up-to-par. Along with documenting the aforementioned processes, keeping track of progress and growth can also aid in fine-tuning.

In order to remain on the same page with employees, ask for their buy-in and try to understand where they’re coming from. They may help shed light on problematic areas such as why certain departments aren’t working as closely together as they could be, or if downtime could be minimized by having two departments working together more effectively. By making employees feel valued and trusted, a company is less likely to run into honesty issues, communication issues and/or issues with collaboration. The foundation for productive operations starts with an honest, well-communicating team. Teams need to have an in-depth understanding of where they’re expected to add value and, of course, what the company is working toward as a whole. Eliminating clutter in order to have a well-focused and productive team is an achievement that most of those in the factory machine automation space don’t lose sight of. MRO Electric and Supply has new and refurbished FANUC CNC parts available. We also offer repair pricing. For more information, please call 800-691-8511 or email sales@mroelectric.com.

These days, there are shortcuts and tools for essentially any and every niche. Many of those in the machine and factory automation space are focusing on robotics (see FANUC Robotics parts) to explore ways to automate processes in hope of enhancing productivity. Be sure to stay ‘in the loop’ when it comes to tools that could enhance one’s productivity through collaboration, etc.

 

Siemens’ Update Broadens Toolset for Digitization in Machine Shop Environments

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Siemens’ Update Broadens Toolset for Digitization in Machine Shop Environments

The most recent update from Siemens’ NX software coalesces the next generation of tools concerning additive manufacturing, CNC (computer numeric control) machining, robotics, and, last but not least, quality inspection to enable the digitalization of part manufacturing within a single, cohesive end-to-end system.

Up-to-date automation competence for computer-aided manufacturing (CAM), including robotic programming, adaptive milling, and tooling design, provide innovative, industry-specific technology to help deliver high-quality products to the market in less time. The new NX Machining Line Planner tool, combined with integrated NX CAM software for feature-based machining, provides new capabilities for industries with high-volume production of complicated parts, such as automotive and industrial machinery. The latest version of NX continues to support end-to-end solutions for additive manufacturing, helping manufacturers realize the goal of using 3D printing for industrial production.

Part manufacturers proceed to face increased pressures from modified market expectations, with customers who require optimized accuracy and faster response times. In order to remain competitive, many part manufacturers look to digitalization, which connects all of the steps of part manufacturing planning and production with a single source of information, or a digital thread. Implementing a digital strategy can enable part manufacturers of all sizes to take greater advantage of automation, adopt 3D printing for production, and ultimately expand into new market opportunities and reduce time to delivery.

State-of-the-art automation enhancements within the latest version of NX provide powerful ways to expand production efficiency and decrease cost. Robotic programming technology provides the ability to automate complete manufacturing cells, including programming robots to perform machining. Adaptive milling and tube milling are new capabilities that provide innovative ways to automate CNC machines and accelerate cutting of complex parts. Adaptive milling is a high-speed cutting method that leverages automation within NX to decrease machining cycles by up to 60 percent while extending tool life. Tube milling streamlines the 5-axis programming process by eliminating preparation and minimizing inputs, utilizing advanced capabilities to create ideal tool paths and minimize errors in machining on the shop floor.

Mold and die manufacturers can now accordingly dictate tool production costs through integration between NX and the Teamcenter portfolio. Engineers can now use NX to automatically recognize features and parameters on the desired part, and provide pertinent information to Teamcenter, which can precisely calculate the tool cost. The newly integrated capabilities of Siemens’ product lifecycle management (PLM) software solutions can enable tool manufacturers to win more orders and increase profit margins through automated costing and accurate quotations.

New to this version, NX Machining Line Planner, combined with integrated NX CAM, enables the feature recognition, distribution, balancing, programming and simulation of operations over multiple setups and machines. Particularly helpful for industries with high-volume production of complicated parts with many features, NX Machining Line Planner uses a digital twin of the complete machining line and NX CAM feature-based machining technology to optimize the entire process. NX Machining Line Planner, combined with the power of the digital twin, offers a truly unique solution that enables automotive and machinery manufacturers to reduce planning time and increase overall production results.

The newest version also inflates the new additive manufacturing solution in NX by including the new module, NX AM for HP Multi Jet Fusion, which is certified by HP and powered by Materialise, to prepare print jobs for HP Jet Fusion 4200 3D printers. The NX software module will allow customers to develop and manage parts in a single software environment for Multi Jet Fusion printing solutions, avoid costly and time-consuming data conversions and third-party tools, and improve their overall design-to-finished-part workflow efficiency.

Additionally, Siemens develops applications for additive manufacturing process simulation in Simcenter 3D, a crucial tool to help manufacturers industrialize additive manufacturing by printing components the first-time-right. These simulation applications are an integral part of the Siemens’  additive manufacturing solution. Increasing productivity is one goal for most of those in the automation space (check out boosting factory automation productivity here). MRO Electric and Supply has new and refurbished Siemens products available. We also offer repair pricing. For more information, please call 800-691-8511 or email sales@mroelectric.com.

North Carolina Manufacturing Expansion Project

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North Carolina Manufacturing Expansion Project

 

Great news from our home state of North Carolina – the manufacturing company Oiles America is expanding their facility outside of Charlotte and increasing production capacity by 75%. From an article in the Charlotte Observer:

The project was completed to help increase manufacturing capacity and enable the company to expand its product line. Included in the expansion are increased research and development facilities, and renovations to existing office and warehouse spaces.

The project also will incorporate energy efficiency technology and occupancy sensors, and it has the potential to use solar energy in the future.

MRO Electric and Supply has new and refurbished FANUC CNC, FANUC Robotics, Control TechniquesSiemens, Modicon, Yaskawa, MagneTek, Saftronics, and Omron products available. We also offer repair pricing. For more information, please call 800-691-8511 or email sales@mroelectric.com.