Control Techniques Lineup

Benefits of Buying Refurbished Industrial Automation Equipment

At MRO Electric and Supply, we offer a wide range of repaired, refurbished and reconditioned automation products for each of our manufacturer lines. We never supply used, untested, second-hand parts. Each of our refurbished parts is fully cleaned, serviced, functionally tested, and upgraded to optimal working order before being made available for sale. We also place each of our reconditioned products in like-new packaging for easy identification, transportation, and storage.

Benefits of Refurbished Automation Products:

1. Availability
For many obsolete and legacy automation product lines, finding new, unused parts can be a challenging task. Oftentimes, searching for unavailable new parts can cause unreasonably long lead times which increases the risk of downtime. MRO Electric stocks a variety of refurbished products with same-day and next-day shipping options, while keeps the risk of downtime to a minimum.

2. Price
Refurbished products tend to be significantly less expensive than new parts. MRO Electric offers many refurbished items for up to 75% less than their new counterparts. This deep discounting allows our customers to stock up on spares while minimizing their costs.

3. Equivalence
Purchasing an exact replacement prevents compatibility issues versus upgrading to a newer component. For some manufacturers, it is better to stick with tried and true systems than risk purchasing a different part that may not function correctly with their process.

4. Reliability
Just because a part has been refurbished does not mean that it won’t last as long as new. Additionally, many of our refurbished parts have seen little or no use throughout their lifetime. We are extremely confident in the reliability of our refurbishment process, and warranty all of our products for a minimum of 12 months.

                            Our Top Manufacturers
 Siemens     FANUC                              Yaskawa          ABB
Control Techniques

Enhance System Performance with Modicon Quantum I/O Modules

Substation I/O modules for direct 125 Vdc control
Quantum I/O modules are available for direct connection to critical 125 Vdc battery powered equipment such as circuit breakers, protective relays, transformers and capacitor banks.

  • Built-in high transient noise immunity ensures reliable operation in harsh 125 V DC environments.
  • The 125 Vdc 30A high current output module eliminates expensive high current interposing relays used in breaker tripping and closure.
  • The solid-state 125 Vdc low current output module ensures long life and trouble-free operation in higher frequency 125 Vdc switching environments without the use of expensive external snubbing circuitry.
  • Over-current/ short circuit diagnostics and protection on all solid state 125 Vdc outputs reduce downtime by ensuring quick identifi- cation of circuit prob- lems and fast repair.

Latch/Interrupt module for time critical applications
The Quantum Latch/ Interrupt module is a multi-purpose high speed input, latch,
and interrupt module combined, which is configurable through programming software. Interrupt handling instructions are part of the 984 Ladder Logic instruction set. Quantum throughput performance for 2 interrupts is typically 1ms.
High speed counters don’t miss a pulse
Quantum high speed counter modules, such as the 140EHC10500, have the ability to count pulses at speeds much faster than the Quantum controller can directly do by itself. These modules automatically report the current count to the Quantum controller every scan.

Simple ASCII exchanges
The Quantum ASCII module is a general purpose ASCII interface that provides the ability to communicate and ex- change data with devices including printers, bar code readers and scanners, weigh scales, and meters. This module is designed for relatively simple point to point ASCII communications, with ASCII messages stored inside the module triggered by logic within the Quantum controller.
Yaskawa V1000

Yaskawa V1000 – Compact Vector Control Drive

The Yaskawa V1000 is a compact current vector drive with dual microprocessor logic. There are 3 primary models: 200V 3-Phase Input, 200V Single-Phase Input, and 400V 3-Phase Input.  It is possible to run the drive without connecting the digital I/O wiring.

It is important when installing Yaskawa V1000 drives that proper electrostatic discharge (ESD) procedures are taken. Failure to comply could result in an ESD discharge that could damage the drive circuitry. If the drive is being operated at low speeds, the cooling effects are diminished and motor temperatures can increase which can lead to overheating. Continuously operating an oil-lubricated motor in the low speed range may result in burning.

A dynamic braking resistor can be used with the V1000 series. Dynamic braking helps bring the motor to a smooth and rapid stop when it is working with loads of high inertia. As the drive lowers the frequency of a motor with high inertia connected, regeneration occurs. This can cause over-voltage when the regenerative energy flows back into the DC bus capacitors. A braking resistor can help prevent these overload errors from occurring.

The drive functions are devided into 2 primary groups that are accessible through the Yaskawa V1000’s digital LED operator. Drive mode allows for motor operation and parameter monitoring. Parameter settings cannot be changed when functions are accessed in drive mode. However, alarm information and history can be accessed in drive mode. Programming mode allows access to the setup. There you can adjust and verify drive parameters as well as Auto-Tuning. The drive will not allow motor operation changes such as start and stop when the LED is accessing a function Programming mode. The V1000 is set to Drive mode when it is first powered up. The Up and Down arrow keys can be used to switch displays.

MRO Electric and Supply carried new and refurbished Yaskawa V1000 Drives. For more information or to request a quote, call 800-691-8511 or email sales@mroelectric.com.

Yaskawa V1000
Yaskawa V1000

Yaskawa CIMR-AU4A0038FAA A1000 Drive – Product Spotlight

The CIMR-AU4A0038FAA is a three-phase 400 Volt AC Drive. There are two modes on this AC drive – Programming Mode and Drive Mode. In Drive Mode, the user can operate the motor and observe U monitor parameters. Parameter settings cannot be changed or edited while in Drive Mode. In Programming Mode, the user can edit and verify parameter settings and perform Auto-Tuning. When the drive is in Programming Mode, it will not accept a Run command unless b1-08 is set to 1. If b1-08 is set to 0, the drive will only accept a Run command in Drive Mode. After editing the parameters, the user must exit the Programming Mode and enter Drive Mode before operating the motor.

Check out our website for all of our Yaskawa products!

Local mode is when the drive is set to accept the Run command from the digital operator RUN key. Remote mode is when the drive can be set to accept the Run command from an external device, such as input terminals or serial communications. Switch the operation between Local and Remote using the LO/RE key on the digital operator or via a digital input. After selecting local, the LO/RE light will remain lit. The CIMR-AU4A0038FAA will not allow the user to switch between Local and Remote during run.

Several Application Presets are available to facilitate setting up the drive for commonly used applications. Selecting one of these presets automatically assigns functions to the input and output terminals and sets a predefined number of parameters to values appropriate for the selected application. An Application Preset can either be selected from the Application Selection menu in the Setup Group or in parameter A1-06. The default parameter setting is 0, which disables the presets. The following setting ranges are listed below:
– 0: Disabled
– 1: Water supply pump
– 2: Conveyor
– 3: Exhaust fan
– 4: HVAC
– 5: Compressor

MRO Electric and Supply stocks a variety of A1000 Drives including the CIMR-AU4A0038FAA. For more information or to request a quote, please email sales@mroelectric.com or call 800-691-8511.

CIMR-AU4A0038FAA
CIMR-AU4A0038FAA
HMIGTO5310

Magelis HMIGTO5310 Touch Panel – Product Spotlight

The HMIGTO5310 (HMI-GTO-5310) is a Modicon Magelis GTO advanced touchscreen panel. It features a 10.4 inch display with a 96 MB flash memory. The panel uses an external power supply of 24 Volts DC, and has a lithium battery for internal RAM. It’s back light lifespan is 50,000 hours at 25 °C. Using an SDHC or SD card, one can add up to 32 GB of data storage to the HMIGTO5310. It also has an internal RAM of 512 kB used to back up data. Using either the panel’s software or its touch panels, a user can control 16 different levels of screen brightness.

The HMIGTO5310 weights precisely 2 kg. It measures 272.5 x 214.5 x 57 mm (W x H x D).  The HMIGTO5310 can be mounted by using 4 screw clamps with flush mounting.

The HMIGTO5310 supports a large number of downloadable protocols, including the Modbus TCP, Siemens Simatic, Rockwell Automation / Allen Bradley, Omron Sysmac, Mitsubish Melsec, FIPWAY, Modbus Plus, Uni-TE, and Modbus. The panel supports a number of integrated connection types, some of which include the Ethernet RJ45, the USB 2.0 ports, COM2 serial links, and a COM1 serial link.  When using the COM2 serial interface, be aware that the serial port is not isolated. The signal ground and frame ground terminals are connected inside the panel. There is risk of electric shock if precautions are not taken. When using the signal ground terminal to connect an external device to the panel, verify that a short circuit loop was not created when you set up the system. Connect the #8 signal ground terminal to remote equipment when the host PLC unit is not isolated. Connect the #8 signal ground terminal to a known reliable ground connection to reduce the risk of damaging the circuit.

When setting up RS-485 communication, the cable diagram for some equipment may require polarization on the terminal side. This terminal does not require any special setting as it handles polarization automatically.

MRO Electric and Supply stocks HMIGTO5310 panels. For more information or to request a quote, please contact us at 800-691-8511 or at sales@mroelectric.com.

HMI-STU-855

Modicon Magelis HMI-STU-855 (HMISTU855) Product Spotlight

The Schneider Electric / Modion HMI-STU-855 is a 5.7 inch touch panel screen with a Magelis operating system and CPU ARM9 processor. It uses a QVGA TFT color touchscreen with a pixel resolution of 320 x 240 pixels. It uses an external supply source of 24 volts and consumes 6.8 watts of power. It has 16 MB of application battery with 64 kB available to back up data. The HMISTU855 is able to download a number of protocols including Modbus, Modbus TCP/IP, Uni-TE, and 3rd party protocols.  When using the HMISTU855, all connections to the communication ports on the bottom and sides of the unit must not put large amounts of stress on the ports. Be sure to securely attach communication cables to the panel or cabinet. Use only RJ45 cables with a functioning locking tab.

Critical detected alarm indicators and systematic function require independent and redundant protection hardware or mechanical interlocks. It is important that when power is cycled, the user waits at least 10 seconds before restoring power. Switching the power on and off quickly can damage the unit. The interface is connected to remote equipment using a RS232C or RS-485 cable. The connector that is used is a RJ45-8 pin type. The using a long PLC cable to connect the unit, a difference of electric potential can be observed between the cable and the ground, even when connected to a ground. The serial port on the HMI-STU-855 is not isolated. The signal ground and frame ground terminals are connected inside the unit. When setting up the RS-485 communication, the cable diagram for some equipment may need polarization on the terminal side. This terminal does not need any special setting because it can handle polarization automatically.

MRO Electric and Supply Company stocks many Modicon Magelis HMIs and panels, including the HMI-STU-855. For for information or to request a quote, please email sales@mroelectric.com or call 800-691-8511.

HMI-STU-855
HMI-STU-855

Micromaster 420

Siemens Micromaster 420 Troubleshooting Tips

Often people have difficulty installing a replacement drive that we send out, and normally it just takes the troubleshooting tips from the manual to get them up and running. However, the manual isn’t always the easiest to find or sort through, so below we’re posting the Siemens Micromaster 420 Troubleshooting section from the manual which should help anyone who is working to get the issues with their drive sorted out.

MRO Electric supplies and repairs Micromaster 420 Drives. To request a quote for a repair or spare, please call 800-691-8511 or email sales@mroelectric.com.

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