Category Archives: Inspection

Maintaining Automation Machine Tools

Maintaining Automation Machine Tools Maintaining Automation Machine Tools

Properly maintaining automation machine tools and machine parts (such as Control Techniques Unidrives found here) is the only way to avoid issues from a performance and durability perspective. Whether it’s an attachment, cleaning or routine check-up, keeping machinery tools up-to-date is imperative. Monsterous losses could very well occur from a business and production standpoint if maintenance is not prioritized, which nobody wants to run into.

Machine Tools’ Lubrication:
 Lubrication is one of the most important things to keep in mind when it comes to any automation machines. Generally, regularly inspecting lubrication levels is a great place to start. If you notice decreased lubrication levels throughout a period of time, be sure to schedule a weekly check-in and carefully monitor. Regularly protecting machines’ motors, including oiling and greasing of their moving parts, cannot be avoided.
Sharpen Key Parts

When concerning machine tools that feature components engineered for cutting, slicing, or chopping, ensuring their parts maintain their sharpness is a must. Consult with a specialist to determine if the machines’ parts are in proper condition, and also be sure that their parts are sharpened properly also.

Verify alignment specifications

Another strategy to maintain factory automation tools and parts (such as the Modicon Quantum CPU 140CPU43412A found here ) is to ensure you’re aware of the appropriate verification of alignment specifications. Product or component misalignment may be detrimental to a machine’s performance. By performing a handful of test jobs to check the tools’ alignment, you’ll be able to adjust accordingly.

Examine the cleanliness

Ensure all machine tools are cleaned daily or weekly, depending on the user guides’ instructions. Machines often collect a large amount of dirt and filth when operated, which may result in long-term issues if not tended to appropriately.

Understand Correct Power Mode 

By routinely inspecting the working mode of machines and setting them to the appropriate power mode, issues can be avoided such as overworking a machine or running a machine too slowly, which could cause debris. Refer to the machine’s operating manual to understand appropriate power modes associated with specific machines.

MRO Electric and Supply has new and refurbished Modicon Quantum CPUs and Control Techniques Unidrives products available. We also offer repair pricing. For more information, please call 800-691-8511 or email sales@mroelectric.com.

 

 

Industrial Legacy Systems

Legacy Systems: Maintenance

Maintaining and upgrading legacy systems is one of the most difficult challenges industrial and manufacturing managers face today. Constant technological change often weakens the business value of legacy systems, which have been developed over the years through huge investments. Managers struggle with the problem of modernizing these systems while keeping their functionality intact. Despite their obsolescence, legacy systems continue to provide a competitive advantage through supporting unique industrial processes. Routine checks allow for preventative maintenance, and for replacement parts to be ordered before they are desperately needed. Here at MRO Electric and Supply, we stock a large number of classic and legacy products which can be shipped in record time.

Legacy Systems: IoT

When new technologies arise, engineers simply cannot uproot existing systems. However, some legacy controls can be connected to the Internet of Things. This allows for a high level of data acquisition which can be stored, processed, and analyzed. Several IoT products can also support remote monitoring and control. Many Modicon Quantum Series products have an Ethernet port that allows for this upgraded connectivity. However, not every legacy system has these capabilities.

Legacy Systems: Security

Targeted attacks on industrial systems always remain a threat as our society plows forward into the computer-driven Information Age. Securing legacy systems that were designed to communicate point to point is a enormous challenge. Many of these older systems were installed pre-internet era, are not designed for connectivity, and have no means of authenticated commands that are received. System interruptions for security updates can be difficult and costly, and downtime is expensive. It is always a challenge to find ways to increase security for legacy systems. One important tip is to always keep the software for connected legacy systems updated with the most current version.

Legacy Systems: Looking Forward

Although replacement supplies and remanufactured parts can be ordered for many years to come, it is important to keep in mind that no legacy system will last forever. In this current sluggish world economy, often the best answer is a well-planned, slow and steady upgrade.

If you need a replacement part for any of your industrial classic or legacy systems, please email sales@MROElectric.com or call 1-800-691-8511.