The Siemens SINUMERIK 840D sl is a popular open CNC for modular and premium machining concepts with powerful and dynamic system functions that can be used for a wide range of applications. The CNC system is drive based, and can handle up to 93 axes or spindles and any number of PLC axes. The 840D sl can be used in combination with SINAMICS S120 drives and SIMATIC S7-300 PLCs. The system’s powerful hardware architecture and intelligent control systems ensure machining with the highest level of performance and precision. Additionally, there are a number of solutions that allow for easy IT integration.
The SINUMERIK 840D sl can be used for a wide range of applications including:
The SINUMERIK 840D sl has extremely high precision and performance with accuracy up to 80-bits nano. Its dynamic feed forward control ensures that following error is completely compensated for. With its superb algorithms such as Look Ahead, this system can perform at maximum speed with the same level of performance. The SINUMERIK system also minimizes idle time to keep your production levels at maximum capacity. It can handle kinematic transformations with ease, and sets the standard in energy efficiency. The SINUMERIK 840D sl has a number of integrated safety functions to protect personnel and other machines.
The SINUMERIK 840D sl can be used in many different industries. Its customization solutions allow it to fulfill the requirements of even highly regulated industries. There are even support services and solutions provided for specific niches.
MRO Electric offers a variety of support services for the SINUMERIK 840D sl. These include providing new spares, refurbished components, and repair services. If you are in need of a replacement part or have equipment requiring repair, please call us at 800-691-8511 or email firstname.lastname@example.org.
The Yaskawa SGDM-04ADA Servopack is high-performance, easy-to-use servo drive. It has shortened settling time with its upgraded control algorithms that use model follow-up and vibration suppression. It also touts high accuracy, high speed, and smooth operation that reduces motor speed ripples. The SGDM-04ADA can support a wide range of motor specifications, including 100VAC motors, single-phase from 0.03 to 0.2kW; 200VAC motors, single phase from 0.3 to 0.4kW; and 200VAC three-phase motors from 0.45 to 7.5kW.
The SGDM-04ADA also is built for easy set up and maintenance. With its online-autotuning feature, all a user needs to do is plug in and let the Servopack run. The unit’s enhanced inertia matching precision gets rid of the need for servo gain adjustment. The use of the serial encoder allows for the SGDM-04ADA to automatically sense motor capacity and type, which lets it automatically set motor parameters. The module also has built-in cumulative load factor monitoring and regenerative load ratio monitoring. It can connect to standard PC interfaces to allow for waveform display monitors, and can also be controlled through a digital operator, even without inputting speed commands.
There are a few precautions to take before putting your SGDM-04ADA into operation. Firstly, never connect a 3-phase power supply to the U, V, or W output terminals as this could result in injury or fire. It is also crucial that users never touch the power terminals on their Servopack for at least 5 minutes after turning the power Off since high voltages could still be present. One should also install the battery at either the host controller or the Servopack of the encoder. If both batteries are installed simultaneously, there will be a loop circuit between the batteries.
There are two Sinamics S120 CU320 Modules. There is the CU320-2 DP, which is the 6SL3040-1MA00-0AA0, and the CU320-2 PN, which is the 6SL3040-1MA01-0AA0.
These multi-drive Control Units increase axis count and functionality. They have an Ethernet port, as well as more I/O and controller to controller communication. Each unit can manage up to 6 servo or vector axes in a high performance system. For standard systems, up to 12 V/Hz axes can be controlled from one CU320-2 unit. These Control Units significantly reduce system costs, as they increase functionality for positioning, safety integration, and drive control allowing all these functions to be controlled by one unit versus several. There is also additional flexibility with a high number of programming options and digital inputs. With up to 12 binary inputs, the modules’ high I/O count add ease of use. The additional Ethernet port expands programming options as well. Overall, the CU320-2 control units allow for simple yet flexible performance with minimal cost and space requirements.
The CU320-2 DP is a Sinamics Control Unit with a Profibus interface. It is a central Control Module in which the closed-loop and open-loop functions are implemented for one or more Line Modules and/or Motor Modules. It can be used with firmware version 4.3 or greater. It has 12 digital inputs, 8 digital inputs/outputs, 4 DRIVE-CLiQ interfaces, a Profibus and Ethernet interface, a serial interface (RS232), an option slot, and 3 measuring sockets.
MRO Electric stocks new and refurbished CU320-2 DP Control Units, which is part number 6SL3040-1MA00-0AA0. If you would like a replacement module, please call 800-691-8511 or email email@example.com.
The CU320-2 PN is a Sinamics S120 Control Unit without a Profibus interface. It has the same interfaces as described above, however without the Profibus port. It is also a central control unit with closed-loop and open-loop functions that can be implemented for one or more Line or Motor modules.
MRO Electric stocks new and refurbished CU320-2 PN Control Units, which is part number 6SL3040-1MA01-0AA0. If you would like a replacement module, please call 800-691-8511 or email firstname.lastname@example.org.
The FANUC A06B-6087-H130 is a 200V Power Supply Module (PSM-30).
Multiple servo amplifier modules and spindle amplifier modules can be connected to a single power supply provided the output capacity conditions are satisfied. Below lies the basic configuration when using the A06B-6087-H130:
Always install the circuit breakers, magnetic contactor, and AC reactor on your A06B-6087-H130. Be sure to use the correct breakers as specified in the FANUC manual. To protect the module from lightning surge voltages, install a lightning surge protector across each pair of power lines and across each power line and the grounding line at the power inlet of the magnetics cabinet. Always connect the control power supply cable to the CX1A. If it is connected to the CX1B, fuses inside the module could blow. If you are using two power supply modules, the magnetic contactors and AC reactors cannot be shared – they each have ratings that matches each power supply module. However, the lightning surge protector can be shared. Make the wires used as short as possible if you do this.
Notes on Cleaning the A06B-6087-H130 Fan and Heat Sink:
A dirty heat sink or fan results in reduced semiconductor cooling efficiency, which degrades reliability. Periodic cleaning is necessary.
using the compressed air for cleaning scatters the dust. A deposit of conductive dust on the amplifier for peripheral equipment will result in failure.
To clean the heat sink, do so only after turning the power off and ensuring that the heat sink has cooled to room temperature. The heat sink becomes extremely hot, such that touching it during operation or immediately after power-off is likely to cause a burn. Be extremely careful when touching the heat sink.
The XBTGT5330 is a Magelis XBTGT Advanced Touchscreen Panel with a back-lit color LCD display and Thin Film Transistors screen technology. It has a 10.4 inch display that is 640 by 480 pixels VGA. It has a Magelis operating system and uses Vijeo Designer software. The XBTGT5330 also has a CPU RISC processor with a frequency of 266 MHz.
The XBTGT5330 has a back-light lifespan of 54,000 hours. If your panel has seen more use, it may be time to replace it. If you are seeing orange on the local LED, then the panel’s back-lighting is faulty.
The XBTGT5330 has 512 kB of backup SRAM data and an application memory of 32 MB. The panel has a number of integrated connection types, shown below:
– Power supply with removable screw terminal block
– Digital input with a removable screw terminal block
– COM2 serial link RJ45 RS485
– Siemens MPI (187.5 kbits/s)
– COM1 serial link Male SUB-D 9 RS232C/RS422/RS485
– Audio output with a removable screw terminal block
– 3 digital outputs with removable screw terminal block
– 2 USB type A master ports
The entire panel is touch sensitive. Additionally, there are 8 levels of brightness and contrast on the touch panel. It uses a 24V DC power supply, which should be kept in between 19.2 and 28.8 volts. The inrush current should be kept to less than 30 amps, and the panel’s power consumption is less than 50 watts. The allowable voltage drop is <10ms.
The XBTGT5330’s dimensions are approximately 270.5 x 212.5 x 212.5 mm. The product itself weighs 2.5 kg. The minimum number of fasteners to install the panel is 4, with a maximum of 10. It is strongly recommended that an installation gasket is used, since it absorbs vibration and also repels water.
The following diagram shows how your devices should connect to a Magelis Touchscreen Panel:
The Siemens 6SL3040-1MA00-0AA0 is a Sinamics S120 central control module in which the closed-loop and open-loop functions are implemented for one or more Line Modules and/or Motor Modules. The module features 12 digital inputs, 8 digital inputs/outputs, 4 DRIVE-CLiQ interfaces, 1 PROFIBUS interface, 1 LAN (Ethernet) interface, 1 RS232 serial interface, an option slot, and 3 measuring sockets.
The 6SL3040-1MA00-0AA0 features integrated lateral holders, which allow it to be installed directly on a Line Module in book size format or on a power unit in chassis format. The holders required to do this are supplied together with the Line Modules and the power units in the chassis format.
It is important to note that CompactFlash cards with firmware version 4.3 can only run a 6SL3040-1MA00-0AA0 / CU320-2 DP. The card may only be removed and inserted when the module is in a voltage free state. Performing this during operation could result in a loss of data and potentially a plant standstill. If you are replacing your Control Unit, remove the CompactFlash card and keep it for insertion into the replacement unit. This is important to prevent the loss of data on the card.
An open input is interpreted by the CU320-2 DP as “low.” To enable the digital inputs function, terminal M1 must be connected. This is achieved by providing the ground reference of the digital inputs or a jumper to terminal M.
The 6SL3040-1MA00-0AA0 uses a 24V DC power supply voltage. It has a 1A DC current without the DRIVE-CLiQ or digital outputs. The module’s power loss is 24W, and the maximum DRIVE-CLiQ cable length is 100 meters. The unit weights precisely 2.3 kg.
The Modicon 171CCC96030 is a M1/M1E Processor Adapter that is part of the Momentum Automation platform. It is compatible with a variety of software, including ProWORX NxT V2.0, ProWORX 32, Modsoft V2.5 and above, and Concept V2.6. It relies on an Ethernet protocol for its communication port, and also contains a I/O Bus port. The Ethernet port connector on this module looks like a Modbus port connector. Do not try to use an Ethernet adapter as a Modbus unit or attempt to place a Modbus connector in an Ethernet connector. The connectors and LED indicators are shown in the following diagram.
This processor adapter contains 3 LED indicators – RUN, LAN ACT(IVE), and LAN ST(ATUS). If the RUN indicator is Green and on continuously, the CPU has received power and is solving logic. If this indicator is flashing, then there is an error pattern if the CPU is in kernel mode. If this indicator is completely off, then the CPU is not powered up or solving logic. If the LAN ACT(TIVE) indicator is continuously on OR blinking, then this indicates activity at the Ethernet port. If the indicator is off, then there is no activity detected. The LAN ST(ATUS) indicator should be continuously green during normal operation. A fast blink indicates normal Ethernet initialization at power up. Three flashes on the LAN ST indicates that no 10BASE-T link pulse is detected and the cable and hub should be checked. Four flashes indicate that a duplicate IP address is detected, and five flashes indicates that no IP address is detected. If the LAN ST is off, then there is no valid MAC address.
It is important to note that the 984LL exec used in the 171CCC96030 will not operate in a 171CCC96020.
The 171CCC96030 has a variety of web services included. It contains a data editor, rack viewer, web page loader, and web page loader software tool. Its Ethernet services include I/O scannning and Modbus TCP messaging. The processor has 544 kB of RAM and 1MB of flash memory. With ProWORX software, it can process 80 I/O words per drop. With Concept, it can process 128 I/O words per drop.
The Siemens 6SN1123-1AA00-0CA2 is a Simodrive 611, 1 Axis Power Module. With the control module, the 6SN1123-1AA00-0CA2 forms the drive module for feed or main spindle applications. The module provides power to the control boards as well as the connected motors. It can be used to operate a variety of Siemens and 3rd party motors. This module is graded according to a certain rating and can be supplied with three different cooling techniques. The module is equipped with overload protection. When this is dimensioned properly, it prevents both the cables and motors from being overloaded. the power module has two operating modes – one for Feed drives and another for Main spindle drives.
The 6SN1123-1AA00-0CA2 can be used for a variety of solutions due to its modular and space saving attributes. The module’s output limits can be modified by the control module in use. The drive modules can be operated from both an unregulated and regulated supply modules belonging to the Simodrive 611 drive system. The power module draws its supply required to control the motors from the DC link.
Then installing a control board into the 6SN1123-1AA00-0CA2, make sure the following is observed:
Ensure that the power module is in a no-voltage condition.
Check that the memory module is inserted and locked into place in the control board.
Insert the control board into the power module.
Tighten the screws retaining the board (2 on front panel).
Connect the front panel of the board corresponding with its applicable connection diagram. The mating connectors must be inserted at the appropriate interface.
The 6SL3244-0BB12-1FA0 is a Sinamics G120 Control Unit. This unit features a Safe Torque Off (STO) function that prevents energy from being supplied to the motor, which can generate torque. This function can be used in a number of ways. It can be used with an Emergency Stop button, so that when it is pressed, the stationary motor does not start. It can also be used with a central Emergency Stop button to ensure that several drives cannot unintentionally start. The module functions by recognizing the selection of STO via a fail-safe input or via the safe communication PROFIsafe. The converter then safely switches off the torque of the connected motor. If no motor brake is present, the motor coasts to a standstill. If a motor holding brake is in use, the converter closes the brake immediately after selecting STO.
The Safe Stop 1 (SS1) is another function of the 6SL3244-0BB12-1FA0. The SS1 function brakes the motor, monitors the magnitude of the motor deceleration within defined limits and initiates the STO function if the motor speed falls below a specified value. The SS1 function brakes the motor, and monitors its absolute speed. If the motor speed is low enough, the converter safely switches off the motor torque using STO.
The third function of the 6SL3244-0BB12-1FA0 is Safely Limited Speed (SLS). The SLS function prevents the motor from exceeding the defined speed limit. SLS monitors the absolute value of the actual speed and limits the speed to values below the monitoring threshold. The Safe Direction Function (SDI) prevents the motor shaft from moving in the wrong direction. It does this by monitoring the actual direction of rotation, and also limits the speed to values in the permissible direction. The Safe Speed Monitor (SSM) function supplies a safe output signal to indicate whether the motor speed lies below a defined limit. SSM cannot be selected or deselected, it is only active when monitoring velocity is > 0 for SSM. The converter then compares the load speed with the speed limit and signals if the limit value has fallen below the high-level control.
The 6AV6647-0AF11-3AX0 is a Simatic 477 HMI Basic Panel with a key and touch operation, and a 10 inch TFT display.
The panel has a Profinet interface, a RISC 32-bit processor, and contains open-source software which is provided free of charge. The 6AV6647-0AF11-3AX0 is best mounted vertically in a landscape position.
The 6AV6647-0AF11-3AX0 uses a 24V DC power supply, however its permissible voltage can range from 19.2V to 28.8V DC. The panel is intended for operation on grounded supply networks only, it is not designed for operation on ungrounded or impedance-grounded power networks. The permitted nominal voltage of the device must conform with the local mains voltage. The mains connector must be disconnected to completely isolate the device from the mains. It is helpful if easy access is left to this area during installation. The master mains disconnect switch must be installed in the device is mounted in a switch cabinet. Always and be sure to have free and easy access to the power inlet on the device or that the safety power outlet of the building installation is freely accessible and located close the device.
During 6AV6647-0AF11-3AX0 commissioning and its first start up, the Windows XP operating system on the Compact Flash card or hard disk is configured automatically. Follow the instructions on the screen, and then restart the system after you have entered all the necessary information and the operating system is configured. It is important to note that system startup may take longer than usual for the basic commissioning – it is normal for a blue screen to be displayed for several minutes. After this, when you switch on the PC, the user interface of the Windows XP Embedded operating system is automatically opened when the startup routine is completed.
It is advisable to create an image of your system partition after basic commissioning in order to prevent potential data loss.